JS Vibro is a Ribbon Blender Manufacturer in India, providing industrial mixing solutions for powders, granules, dry ingredients, and other bulk materials. Our ribbon blender machines are designed for consistent mixing, smooth operation, easy discharge, and long-term use in demanding production environments.
Manufactured in Vadodara, Gujarat, our ribbon blenders are available in MS, SS 304, SS 316, and SS 316L construction. Different capacities and configurations can be supplied to suit food processing, pharmaceutical, chemical, cosmetics, agriculture, animal feed, construction chemicals, and other industries.
Whether you need a small ribbon blender for controlled batch production or a large industrial ribbon blender for bulk manufacturing, JS Vibro can configure the machine according to your material, batch size, process, and plant requirements.
A Ribbon Blender Machine is a horizontal industrial mixer used for blending dry powders, granules, flakes, and similar bulk materials.
It has a U-shaped mixing trough with a horizontal shaft fitted with inner and outer helical ribbons. During operation, the ribbons move material in opposite directions, creating continuous circulation and helping produce a uniform blend.
Ribbon blenders are commonly used in the pharmaceutical, food, chemical, cosmetic, plastic, and mineral industries.
They are also known as:
1. Material Loading
Powders or granules are loaded into the U-shaped trough from the top.
2. Ribbon Rotation
The motor and gearbox rotate the shaft and double helical ribbon.
3. Counter-Current Mixing
The outer ribbon moves material in one direction, while the inner ribbon moves it in the opposite direction.
4. Uniform Blending
Continuous folding and circulation distribute ingredients throughout the batch.
5. Material Discharge
After mixing, the finished product is discharged through the bottom outlet.
Typical mixing time is around 10–20 minutes, depending on material properties, batch size, and machine configuration.
As a Ribbon Blender Machine Manufacturer in India, JS Vibro provides customised solutions based on material type, batch size, mixing requirements, and discharge needs. Machines are available with options such as VFD control, spray systems, heating or cooling jackets, load cells, and PLC automation. JS Vibro also supports customers with machine selection, technical guidance, export packaging, documentation, and shipping assistance.
| Parameter | Specification |
|---|---|
|
Construction Material |
MS / SS 304 / SS 316 / SS 316L |
|
Batch Capacity |
50 kg to 5,000 kg per batch |
|
Trough Volume |
100 litres to 10,000 litres |
|
Ribbon Agitator |
Double helical (inner + outer) |
|
Motor Power |
1 HP to 30 HP |
|
Drive |
Helical gear motor / VFD optional |
|
Shaft Speed |
30 to 60 RPM |
|
Mixing Time |
10 to 20 minutes |
|
Discharge |
Flush-bottom butterfly valve / sliding gate |
|
Surface Finish |
Mirror Polish / Matte / Bead Blast |
|
Compliance |
GMP, cGMP, FDA |
|
Voltage |
220V Single Phase / 440V Three Phase |
|
Seal Type |
Stuffing box / Mechanical seal / Lip seal |
|
Jacket |
Heating / Cooling (optional) |
|
Automation |
Manual / Semi-auto / PLC / SCADA |
Note: Custom specifications are available for non-standard batch sizes, special materials, explosion-proof environments, and regulated industry requirements.
Uniform Blend Homogeneity The counter-current double ribbon action ensures RSD < 5% blend uniformity — meeting pharmaceutical, food, and cosmetic regulatory standards for consistent end-product quality.
Wide Capacity Range Available from 50 kg to 5,000 kg per batch — scalable from lab/pilot scale to full industrial production without changing process parameters.
Fast Mixing Cycles Most materials reach homogeneity within 10–20 minutes, significantly reducing cycle time versus paddle mixers or tumbler blenders, improving overall production throughput.
Handles Diverse Materials Free-flowing powders, cohesive powders, granules, flakes, fibrous materials, low-viscosity pastes, and liquid additions (spray nozzles available) — the ribbon blender handles them all in a single unit.
GMP-Compliant Design Options
Mirror-polished SS 316L, mechanical seals, flush-bottom discharge, CIP connection, and documentation packages make JS Vibro ribbon blenders ready for regulated pharmaceutical and food manufacturing environments.
Easy Cleaning & Maintenance
Hinged top covers, flush-bottom discharge, and smooth internal finishes allow full manual cleaning or automated CIP in minimal time. Open bearing design simplifies bearing inspection and replacement.
Low Energy Consumption
Helical gear motor drives and optimised ribbon geometry deliver efficient mixing with minimal motor load, resulting in lower energy consumption per batch compared to competing mixer designs.
Customization Capability Jacket, VFD drive, load cells for in-process weighing, spray bar for liquid addition, PLC/SCADA automation, explosion-proof execution, custom trough dimensions — JS Vibro builds to your exact specification.
The ribbon blender machine price in India varies based on batch capacity, construction material, surface finish, drive type, and additional features. JS Vibro offers direct manufacturer pricing — no middlemen, no inflated margins.
Note: Prices are indicative. Contact JS Vibro for an exact quotation based on your application requirements.
| Parameter | Specification |
|---|---|
|
Small Batch (50–200 kg) — MS/SS 304 |
₹45,000 – ₹80,000 |
|
Standard (200–500 kg) — SS 304 |
₹80,000 – ₹1,50,000 |
|
GMP Pharma Model — SS 316L |
₹1,20,000 – ₹2,50,000 |
|
Medium Capacity (500–1,000 kg) |
₹1,50,000 – ₹3,00,000 |
|
Large Industrial (1,000–2,000 kg) |
₹2,50,000 – ₹4,50,000 |
|
Heavy Duty (2,000–5,000 kg) |
5,000 kg)₹4,00,000 – ₹8,00,000+ |
|
Jacketed / PLC / Explosion-Proof |
₹2,00,000 – ₹10,00,000+ |
